Rotary axial peristaltic pumps and related methods

ABSTRACT

Rotary axial peristaltic pumps, related methods and components. The rotary axial peristaltic pump generally comprises a platen having a platen surface, a tube positioned adjacent to the platen surface, cam that rotates about a rotational axis and has a cam surface that is spaced apart from the platen surface and a plurality of tube compressing fingers. The fingers move axially back and forth in sequence to sequentially compress segments or regions of the tube against the platen surface, thereby causing peristaltic movement of fluid through the tube. The fingers move back and forth on axes that are substantially parallel to the axis about which the cam rotates.

FIELD OF THE INVENTION

This invention relates generally to pumps and related methods and morespecifically to peristaltic pumps and methods for pumping fluids thatare useful in a variety of medical and non-medical applications.

BACKGROUND OF THE INVENTION

Peristaltic pumps are devices that transfer fluid through one or moreelongate, at least partially flexible, tube(s) by compressing each tubein a peristaltic manner. Fluid transport through the tube is effectuatedby moving a region of compression along the length of the tube. Suchmovement of the region of compression is typically achieved by way ofone or more rollers or reciprocating pushers that progressively move anarea of compression along the length of the tubing to thereby pump fluidthrough the tubing in a peristaltic motion. Such pumps are often used inmedical applications including intravenous or subcutaneous infusion,withdrawal of fluids as in wound drainage systems as well as variouslaboratory instruments and industrial applications, such as industrialapplications where toxic or corrosive fluids are pumped.

Typical linear peristaltic pumps include those described in U.S. Pat.No. 2,877,714 (Sorg et al.), U.S. Pat. No. 4,671,792 (Borsannyi), U.S.Pat. No. 4,893,991 (Hemingway et al.) and U.S. Pat. No. 4,728,265(Canon), the entire disclosures of which are expressly incorporatedherein by reference. In general, these pumps require a drive shaft thatis parallel to a resilient tube and a plurality of cams along the driveshaft to move pushers toward and away from the tube.

Rotary peristaltic pumps generally dispose a resilient tube along acircular path, with a number of rollers mounted around the circumferenceof a circular rotor-sequentially rolling along the tube to occlude thetube and force liquid through the tube. Typical of such pumps are thosedisclosed in U.S. Pat. No. 4,886,431 (Soderquist et al.) and U.S. Pat.No. 3,172,367 (King), the entire disclosures of which are expresslyincorporated herein by reference. These pumps often have relatively lowefficiency and impose high shear and tension stresses on the tubecausing internal tube wall erosion or spallation. The tube mayeventually be permanently deformed so that the tube becomes flattenedinto a more oval shape and carries less liquid.

The prior art has also included another type of peristaltic pump whereina tube is arranged along a circular path and a cylindrical cam thatrotates eccentrically is used to sequentially move a plurality of bluntpushers or fingers to sequentially compress regions of the tube from oneend of the path to another and of the path. Examples of such pumps aredescribed in German Patent No. 2,152,352 (Goner) and Italian Patent No.582,797 (Tubospir), the entire disclosures of which are expresslyincorporated herein by reference. In general, these “finger” typeperistaltic pumps tend to be less complex than linear peristaltic pumps.However, the pressure exerted by the blunt fingers on the tubing canreduce the useable life of the tubing and can, in at least some cases,cause internal tube wall erosion or spallation resulting in possibleloss of particulate matter from the tube wall into the fluid stream.Also, in at least some cases, tubes with different wall thicknesses maynot be accommodated by these pumps, since with thinner than standardtubes the fingers will not properly occlude the tube and with thickerthan standard tubes the tube will close prematurely and be subject toexcessive compression, requiring higher cam drive power and causingexcessive wear on the cam and tube.

In many applications of peristaltic pumps, in particular medicalapplications, it is important to promptly detect when the pump ceases tooperate due to an occlusion in the pump tube either before or after thepump. In other applications, it is equally important to monitor thepressure in the tubing. An input occlusion occurring in the tube leadingto the pump will cause the tube to collapse due to the fluid beingsucked from the input side and pushed out the output side. An outputocclusion occurring in the tube leading away from the pump will continueto push liquid into the output tube, inflating the tube and possiblycausing it to burst. In either case, fluid flow to the end use isstopped or reduced.

One type of peristaltic pump that is especially effective is thecurvilinear peristaltic pump described in U.S. Pat. No. 5,791,881(Moubayed et al.), the entire disclosure of which is incorporated hereinby reference. In the pump described in U.S. Pat. No. 5,791,881, aresilient tube is disposed against a generally circular platen and arotating cam member sequentially and radially moves a plurality offingers such that the fingers compress the tube and force the fluidthrough the tube in a peristaltic fashion. In this curvilinearperistaltic pump of the prior art, the cam drives the pump fingers in aradial direction. Because the pump fingers extend in a radial directionfrom the curved cam surface, the pump must be large enough (in theradial direction) to accommodate the outer radial length of the cam, theheight of the pump fingers and the thickness of the concave curvedplaten.

There remains a need in the art for the development of new peristalticpumps that provide advantages and/or useful improvements or differencesover those of the prior art.

SUMMARY OF THE INVENTION

Accordingly, the present invention provides peristaltic pump devices(sometimes referred to herein as “rotary axial peristaltic pumps”) andmethods which provide advantages and/or useful improvements ordifferences over the peristaltic pumps of the prior art. In at leastsome embodiments of the present invention, there are provided rotaryaxial peristaltic pumps that provide smooth fluid delivery, low drivetorque power requirements, and/or less complexity than the conventionalperistaltic pumps of the prior art.

In accordance with one embodiment, a peristaltic pump device is providedwhich generally comprises a platen assembly including a platen surface,a cam having a rotational axis and a cam surface spaced apart from theplaten surface. In addition, the device comprises a plurality of fingershaving a first portion in cooperative engagement with the cam surfaceand a second portion adjacent the platen surface and structured toengage and compress a tubing disposed along the platen surface. Thedevice may further include a housing containing the cam and fingers.

Further in accordance with this invention, the platen assembly, cam andfingers may be operatively configured such that, when the cam is rotatedabout its rotational axis, the second portions of the fingers willreciprocate in a direction that is substantially parallel to therotational axis of the cam, such that when a fluid filled compressibletubing is disposed along the platen surface, the reciprocating motion ofthe second portions of the fingers will effect pumping of the fluidthrough the tubing.

Still further in accordance with this invention, in some embodiments,the platen may comprise a substantially planar surface that isconfigured to receive a portion of compressible tubing parallel thereto.In some embodiments, the platen assembly may include one or more tubeholding member(s) (e.g., clips, ribs, notches, magnets, grooves,recesses, etc.) that hold or retain the compressible tubing in a desireposition or configuration between the platen surface and the secondportions of the fingers. For example, in some embodiments, the tubeholding member(s) may comprise a plurality of spaced apart rib members,extending from the platen surface and including features, for example,cut out regions, for receiving and securing a tubing in an appropriateposition along the platen surface.

Still further in accordance with this invention, in some embodiments,the platen assembly may comprise a door that is hingedly or pivotallyconnected to the housing, wherein such door includes the platen surfaceon an interior surface thereof. In embodiments that include such door,the door may be structured to facilitate installation and removal of thetubing, and maintenance of the device by allowing easy access to thetubing carrier as well as the fingers and/or other components of thesystem.

Still further in accordance with this invention, the fingers of the pumpmay reciprocate back and forth on longitudinal axes that are generallyperpendicular to the cam surface and generally parallel to an axis ofrotation about which the cam rotates. Generally, as the cam assembly isrotated about the axis of rotation, elevations or lobes on the cam maycause the fingers to move in a direction substantially parallel to thecam rotational axis. More specifically, the cam surface may be describedas including a path, or a cam race on which the first portions of thefingers ride as the cam moves. The fingers may be aligned along a pathdefined by the cam race. The cam race is preferably located on aperipheral region of the cam, such cam race having one or more racesurface(s) upon which the fingers ride. An axial plane may beprojectable through the race surface(s), such axial plane beingsubstantially perpendicular to the axis of rotation about which the camrotates. The cam race includes elevated regions or lobes which, when thecam is rotated about the rotational axis, cause the second portions ofthe fingers to move back and forth along their longitudinal axes,thereby sequentially compressing and decompressing the tubing to effectpumping of fluid through the tubing.

Still further in accordance with this invention, in some embodiments,the first ends of the fingers may include moving members, for examplerollers mounted on or within first ends of the fingers. These movingmembers (e.g., rollers) may contact and roll or otherwise move along thecam race as the cam surface moves along the rotational path. In someembodiments, these rollers may be substantially spherical. Also, in someembodiments, the cam surface may include a substantially concave race.Such concave race may be configured such that the radius of the race islarger than the radius of the rollers. Thus, in effect, each of therollers will contact the cam race at a “point” or limited area ofcontact. In other embodiments, the race may comprise a groove ordepression such that each of the rollers will contact opposing locationson the opposite side walls of the groove or depression. In still otherembodiments, the race may comprise a tapered groove and the rollers maybe correspondingly tapered so as to ride on a tapered wall of the race.In still other embodiments, the race may comprise a raised area or railand the rollers may be correspondingly configured so as to ride on suchraised area or rail. In still other embodiments, the race may comprise awavy or curved cam surface and the rollers may be maintained inpositions that cause the rollers to ride on such wavy or curved surface.

Still further in accordance with this invention, in some embodiments,the pump may incorporate spring(s) or other biasing apparatus foractively retracting the fingers after they have compressed the tubing asintended, without requiring the fingers to be linked to the cam in sucha way as to cause the cam to actively pull the fingers away from thetubing. More specifically, the fingers may interact with spring(s) orother biasing apparatus that cause retraction of the second end of eachfinger in a direction away from the platen surface after that finger hascaused the desired compression of the tubing. Additionally oralternatively, the fingers may interact with spring(s) or other biasingapparatus that substantially maintain the fingers in operativeengagement with the cam surface. Such spring(s) or other biasingapparatus may be structured to allow for a more precise degree ofcontrol over the operation of the fingers, and more precise control overpumping overall, relative to prior art devices which rely on resiliencyor springiness of the tubing to cause retraction of pump fingers and/orwhich require the fingers to be coupled to the cam such that the cam notonly pushes each finger to compress the tubing but also pulls eachfinger to cause it to retract away from the tubing.

Still further in accordance with this invention, in some embodiments,tip members may be located on the ends of some or all of the pumpfingers. Such tip members may be spring biased or otherwise biased toprovide a controlled amount of compressive force on the tubing such thatthe lumen of the tubing will be fully occluded or “pinched off” when thefinger reaches its point of maximum travel but the compressive force onthe tubing will not be so strong as to cause unnecessary stress or wearon the tubing. In at least some embodiments, the tip members will benarrower than the width of the compression surface of the finger. Suchtip members may be shaped to provide for a discrete occlusion zone thatextends transversely across the tubing when the finger reaches its pointof maximum travel.

Still further in accordance with this invention, the pump device mayoptionally include a strain gauge transducer or other apparatus thatprovides an indication of the degree or amount of deflection, expansionor contraction of the tubing as fluid is being pumped through thetubing.

These and other aspects and advantages of the present invention areapparent in the following detailed description and claims, particularlywhen considered in conjunction with the following drawings in which likeparts are identified by like reference numerals.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a perspective view of an embodiment of a rotary axialperistaltic pump device of the present invention with a housing partlycut-away, the device including a cassette tubing carrier installed tothe housing and a hinged platen door being open.

FIG. 2 is an end elevational view of the device shown in FIG. 1 with thehousing partially cut away and the platen door being in a closed oroperational position (latch and stop assembly omitted for purposes ofclarity).

FIG. 3 is a somewhat exploded perspective view of the pump device shownin FIG. 1, illustrating the alignment of various components of thesystem.

FIG. 4 is a partially cut-away perspective view of a finger inaccordance with an aspect of the invention, the finger including amovable biased occlusion valve element.

FIG. 4A is a diagram of one embodiment of a cam/finger assembly of apumping device of the present invention wherein the finger has asubstantially spherical roller surface that rides in a substantiallyaccurate cam race surface.

FIG. 4B is a diagram of another embodiment of a cam/finger assembly of apumping device of the present invention wherein the finger has asubstantially spherical roller surface that rides in a substantially Vshaped cam race.

FIG. 4C is a diagram of another embodiment of a cam/finger assembly of apumping device of the present invention wherein the finger has asubstantially tapered roller surface that rides in a substantiallytapered cam race.

FIG. 4D is a diagram of another embodiment of a cam/finger assembly of apumping device of the present invention wherein the finger has a rollerwhose surface has a generally V-shaped indentation that rides on asubstantially raised cam race surface

FIG. 4E is a diagram of another embodiment of a cam/finger assembly of apumping device of the present invention wherein the finger has a rollersurface that rides on a cam race surface that is substantially flat whenviewed in cross section.

FIG. 5 is a perspective view of an alternative finger useful in thedevice of the invention.

FIG. 6A is a cross-sectional, partially cut-away view of the a portionof the device, showing a finger in a retracted position.

FIG. 6B is a cross-sectional, partially cut-away view of the a portionof the device, substantially identical to FIG. 6A but showing the fingerin a compressing position.

FIG. 7 is a perspective view of another embodiment of the invention.

FIG. 8 is a perspective view of yet a further embodiment of a pumpingdevice of the present invention.

FIG. 9A is a sectional view through a portion of the pumping device ofFIG. 1 showing an optional strain gage beam for determining the degreeof tubing expansion, wherein the tubing adjacent to the strain gage issubstantially expanded.

FIG. 9B is a sectional view through a portion of the pumping device ofFIG. 1 showing an optional strain gage bean for determining the degreeof tubing expansion, wherein the tubing adjacent to the strain gage issubstantially non-expanded.

DETAILED DESCRIPTION OF THE INVENTION

The following detailed description and the accompanying drawings areintended to describe some, but not necessarily all, examples orembodiments of the invention. The contents of this detailed descriptionand the accompanying drawings are not necessarily all-inclusive and donot limit the scope of the invention in any way.

FIGS. 1 and 2 show one embodiment of a rotary axial peristaltic pumpdevice 10 of the present invention. In FIG. 1, the device 10 is shown inan “open” configuration for purposes of illustrating internal componentsof the device 10 more clearly. FIG. 2 provides an end view of the samedevice 10 in a “closed” or operational configuration.

The device 10 shown in FIGS. 1 and 2 generally comprises a housing 12with a platen door 14 hingedly engaged thereto. The platen door 14 formsa part of a platen assembly 20 which includes a platen surface 22.Preferably, the platen surface 22 comprises a substantially planar orsubstantially flat platen surface 22. This platen surface 22 maycomprise, or may be positioned on, at least a peripheral region of theinterior surface 23 of the platen door 14. This device 10 furthercomprises a cam 30 that rotates about an axis of rotation AR and has acam surface 32 that is spaced apart from the platen surface 22 when theplaten door 14 is in the closed position, such as that shown in FIG. 2.As may be appreciated from the showing of FIG. 1, the cam 30 may rotateabout the axis of rotation AR in a direction, such as that indicated byarrow 36. It is to be understood, however, that rotation of the cam 30in the direction opposite arrow 36 is also possible.

The device 10 shown in FIGS. 1 and 2 further comprises a plurality offingers 44 which may form a finger assembly 45 mounted within thehousing 12. The fingers 44 are aligned in a substantially accuratearray, one next to another, and substantially parallel (e.g., withinapproximate 10 degrees of parallel) to one another. The fingers 44 arealigned such that a longitudinal axis LA of each finger 44 issubstantially parallel to the axis of rotation AR of the cam 30.

Referring now specifically to FIG. 2, each finger 44 may include a firstportion 46 and a second portion 48. When the device 10 is in use, thefirst portion 46 is in cooperative engagement with the cam surface 32and the second portion 48 is adjacent the platen surface 22. A tubingelement 50, such as a flexible tube formed of suitable material (e.g.,polyvinyl chloride (PVC), silicon, latex, polyurethane, etc.) isdisposed between the second portions 48 of the fingers 44 and the platensurface 22.

The cam 30 is rotatable about the axis of rotation AR by suitable meanssuch as a motor driven gear mechanism 56 (shown in FIGS. 6A and 6B). Inthis example, the device 10 is structured such that when the device 10is in the closed or operational configuration and the cam 30 is rotatedabout the axis of rotation AR, the second portions 48 of the fingers 44will reciprocate back an forth in the direction of their longitudinalaxes LA, in other words, each finger 44 reciprocates back and forth on alongitudinal axis LA that is substantially parallel (e.g., withinapproximately 10 degrees of parallel) to the axis of rotation AR of thecam 30.

As shown in dashed lines on FIG. 2, the cam surface 32 may includeregions having contours defining varying elevation of cam surface 32,such as lobes L. The contours of cam surface 32 effects a wave like, orperistaltic motion of the fingers 44 as the cam surface 32 travelsbeneath the first ends of the fingers 44. It will be appreciated that,in at least some embodiments, the greater the rate of change of theslope of the cam lobes L the more power required to operate the pump.Because the pump of the present invention may employ pump fingers whoselongitudinal axis is substantially parallel to the axis of cam rotation,the circumference of the cam can extend nearly to the extent of the pumphousing. A cam race that is located near the circumference of the camthereby achieves a maximum cam race length without increasing the sizeof the envelope of the mechanism. Where the cam race length issubstantially long compared to rise and fall of the cam lobes a smallrate of change of the slope of the cam lobes is achieved therebyenabling pumps of the present invention to proved the same or greaterpumping efficiency with less power consumption. In embodiments that arebattery powered, this improved pumping efficiency may result in longerbattery life. Additionally, because the pumps of this invention mayutilize cams that rotate about an axis of rotation AR that issubstantially parallel to the longitudinal axes LA of the fingers 44,such pumps of the present invention may be smaller in size than priorart peristaltic pumps of similar pumping capacity. As shown in FIGS. 1and 3, the tubing element 50 may optionally be disposed on or in a tubecassette 60 and such cassette 60 may be located within the housing 12.The tube cassette 60 may be any suitable type of structure(s) orapparatus (e.g., frame, lattice, scaffold, series of clips, series ofribs, etc.) that when installed within the housing 12 will hold thetubing element 50 in a substantially fixed position or shape. Cassette60 may comprise a frame 61 having a plurality of transverse members suchas ribs 63 with notches 65 formed therein such that the tubing element50 is received and held within the notches 65. It will be appreciatedthat instead of the particular cassette 60 shown in this example,various other material/apparatus, such as adhesive, clips, clamps,notches, hooks, etc., may be used to hold or otherwise secure the tubingelement 50 in a desired position or shape within the device. Stabilizingelements, for example, web section 64 may be included on the cassette 60for providing strength and stability thereto. In some embodiments, ribs63 may be sized and positioned to fit between the second portions 48 ofadjacent fingers 44. This is shown, for example, in FIG. 2. In someembodiments the ribs 63 may be sized and positioned to facilitatealignment of the cassette tubing carrier 60 when the tubing carrier 60is installed to the front housing surface 62. This may be accomplishedby designing the ribs 63 such that they seat, engage or register withspecific depressions, indentations, apertures or surfaces of the devicethereby ensuring that the ribs 63, and thus the tubing element 50, arein a desire shape and/or a desire position (e.g., desired alignment)relative to the fingers 44.

In some embodiments, the tubing may be pre-mounted on or in the cassette60, thereby eliminating the need for manual handling and mounting of thetubing element 50 within the pump device 10. Additionally oralternatively, the shape of the notches 65, or other cut away regionsthrough which the tubing element 50 passes, may be of generallytriangular shape or may be otherwise shaped so as to assist orfacilitate rebounding of the tubing element 50 to its fully, or nearfully, expanded, non-compressed shape after it has been compressed byeach finger 44. Such notches 65 or other suitable tube-constraining ortube-contacting structures provide partial compression or resistance toexpansion of the tubing element 50 in a direction that is generallyperpendicular to the direction in which the finger 44 compresses thetubing element 50, thereby countering the compressive effect on thetubing element 50 and facilitating rapid re-expansion of the tubingelement 50 as the finger 44 is withdrawn away from the tubing element50.

Additionally or alternatively, in some embodiments, the cassette 60 mayinclude a tag, barcode, sensor, switch, triggering mechanism,identifying protrusion(s), machine readable element(s) or otherapparatus/material that will enable a sensing (e.g., detecting)component of the pump device 10 (e.g., a sensor that is in communicationwith a computer, controller or other processor) to identify a particularcassette 60, or a particular size/type of cassette 60, or to identifythe presence or absence of the cassette 60 and, optionally, to disablethe pump device 10 or provide an alarm (e.g., audible alarm, light, etc)or other signal when the cassette 60 is absent, improperly positioned orof an incorrect size/type, etc.

As seen in FIG. 1, the housing 12 may include a back support plate 67held together by plurality of bolts for ease of assembly and disassemblyas needed. The housing 12 supports the hinged platen door 14 whichpivots about hinge pins 66 coupling the door 14 to the housing 12. Whenin the closed position, the door 14 rests against a cover stop 68, and alatch 72 hooks over the door 14 securing the door 14 in the closedposition.

In the closed position, such as shown in FIG. 2, the door 14 provides asubstantially flat or substantially planar platen surface forcompression of the resilient tubing 50 held in the cassette tubingcarrier 60. The door 14 may be opened and released by lifting the latch72. When not latched in the closed position, the door 14 is free toswing to a fully open position as illustrated in FIG. 1. It is to beappreciated that other arrangements are also possible for effectivelyand conveniently securing the platen assembly to the cam and pluralityof fingers in a functional manner, and such arrangements are consideredto be within the scope of the present invention.

As illustrated in FIG. 1 and FIG. 2, the housing 12 substantiallyencapsulates or contains the plurality of fingers 44. Each of thefingers 44 is oriented in an axial direction with respect to therotation of the cam 30. In some embodiments, the fingers 44 arepositioned within in individual housing cavities, for example defined byinterior walls of the housing 12 located near the circumference thereof.For example, as seen in the exploded view of FIG. 3, the individualhousing cavities may comprise a plurality of hollow cavities or chambershaving finger-guiding surfaces 86 oriented axially with respect to thecam rotational axis. In other embodiments of the invention, a singlehousing cavity may be provided which substantially encapsulates two moreof the fingers 44, for example all of fingers 44, within the housing 12.

The first portions 46 of the fingers 44 may include a moving element,for example a roller 80 which rides upon a surface of the cam 30. Insome embodiments, a race 32, such as a groove, depression, track, etc.,is formed in the cam 30 and the rollers 80 ride within such race 32. Inthe example shown, the rollers are secured to the fingers 44 by axles 82about which the rollers 80 rotate. Alternatively, as in embodimentswhere the rollers 80 are substantially spherical, the rollers may bedisposed and retained within recesses on the ends of the fingers 44without being centered on an axle, so as to freely roll in alldirections in a fashion similar to the ball of a ballpoint pen.

In the embodiments shown in FIGS. 1-3 and 7-8, the fingers 44 arepositioned in an array, one next to another, and are constructed withlateral cuiding surfaces 86 which maintain positioning of the fingers 44over the cam race 32. In some embodiments of the invention, the firstand last pump fingers 44 in the array may be generally in alignment withthe peaks of successive cam lobes. The number of fingers 44 may vary,for example, from about 3 fingers to about 50 fingers or more dependingupon the desired application, desired degree of pump precision and/orother considerations that will be known to those of skill in the art.

The second portion 48 of each finger 44 includes a head portion 84 whichat least partially extends beyond the housing front surface 62 andcontacts tubing 50 held in the cassette tubing carrier 60.

In order to more clearly understand various aspect of the presentinvention, reference is made to FIGS. 3 and 4, which show, respectively,the device 10 in a somewhat exploded perspective view with one finger 44pulled away from axial cam 30, and a cut-away perspective view of anindividual finger 44 having various advantageous features.

The pump finger 44, in accordance with one aspect of the invention, mayinclude a tube occluder surface 88, such as a leading edge or tipmember, that fully compresses the tube 50 such that the lumen of thetube 50 becomes fully closed or pinched off when the finger 44 is at orbeyond a desired amount of forward advancement (e.g., when the finger 44is within a certain distance of its maximum forward travel). Forexample, in the embodiment shown, finger 44 incorporates a transverseslot 90 through which a spring-biased occlusion element 92 extendsslightly beyond a compression surface 94 of the head portion 84 of thefinger 44. Occlusion element 92 is shown substantially centrally locatedwithin head portion 82 but other locations may also be suitable. Forexample, in some embodiments the occlusion elements 92 may be locatedoff-center, or near or at peripheral regions or ends of the compressionsurfaces 94. Occlusion element spring 96 functions to bias the occlusionelement 92 to an extended position. Extension of the occlusion element92 may be limited by occlusion element guide pins 102 disposed in orassociated with apertures 104. In the example shown in the drawings, theocclusion element 92 is positioned midway between opposite ends of thecompression surface 94 such that on each finger 44 portions of thecompression surface 94 are located on either side of the occlusionelement 92. It will be appreciated, however, that in some embodimentsthe occlusion elements 92 may be positioned at locations other thanmidway between the ends of the compression surface 94.

Turning to FIG. 5, an alternative finger 244 is shown. Finger 244 issubstantially the same as finger 44, with an exception being that finger244 does not have a movable, or spring biased occlusion element 92, butinstead has a protrusion, for example, a ridge portion 106 with asurface 108 located distally of compression surface 294. In thisembodiment, ridge portion 106 is incorporated into the head 284 of thefinger 244. Like movable occlusion element 92, fixed element 108 may belocated at or near a periphery of the compression surface 294 ratherthan substantially centrally as shown. Ridge portion 106 functions toprovide a focused region of occlusion as head 284 presses against tubingduring operation of the device 10.

Referring back now to FIG. 4, the finger 44 may further include aretraction mechanism 112 for biasing the second portion 48 of the finger44 away from the platen surface 22. The retraction mechanism 112 maycomprise a retraction spring 114 mounted in the pump finger 44 and heldin position by positioning pin 116. A hooked end 118 of the retractionspring 114, extending outwardly from aperture 122, as shown for examplein FIG. 3, engages a housing aperture 126 when the finger 44 isinstalled into the device housing 12.

The pump device 10 operates in the following manner. Referring to FIG.2, the direction of rotation of the cam 30 in the pumping action causesfluid to flow from the left to the right. Pump fingers 44 have theirrollers 80 cooperatively engaged with the cam surface 32. Due toposition of cam lobes L, the first finger and last finger, 44 a and 44 brespectively, are fully extended with the fingers 44 in between beingprogressively retracted as controlled by contours of the cam surface 32.The occlusion valve elements 92 a and 92 b of the first and last pumpfingers 44 a and 44 b, operate to occlude a section of tubing 50creating a captured volume of fluid between the first pump finger 44 aand last pump finger 44 b.

As the cam 30 rotates moving the left cam lobe to the right, the secondleft pump finger further extends to compress and occlude the tubingabove it while at the same time the last finger retracts and removes thetubing occlusion above it. Fluid in the tube 50 now starts to flow tothe right past the last pump finger. In addition, fluid from the inletside of the tubing 50 begins to fill the tubing section behind (from theleft) of the second left pump finger. As the left cam lobe continues tomove to the right, subsequent pumping fingers progressively continue tocompress and occlude the tubing above them thus causing the fluid in thetubing to flow to the right and fill from the left. In as much as thecam has a plurality of cam lobes, when the left lobe finally arrivesunder the last pump finger (right most), another cam lobe arrives underthe first pump finger capturing a new volume of fluid between the firstand last pump fingers 44.

Rollers 80 or other moveable members on the fingers 44 may roll, rotateride or otherwise ride or track through a cam surface 32 that comprisesa race, such as a groove or depression. The shape of the roller 80 orother moveable element may correspond to the shape of the cam surfacerace 32 to provide for firm tracking and minimal wear of the rollers 44.FIGS. 4A-4E show several non-limiting examples of this concept. In FIG.4A, the cam 30 a has a race surface 32 a that is substantially accurateand the rollers 80 a on the fingers 44 are substantially spherical andor corresponding size such that they seat and roll firmly on theaccurate race surface 32 a, as shown. In FIG. 4B, the cam 30 b has arace surface 32 b that is substantially V-shaped in cross section andthe rollers 80 b on the fingers 44 have substantially spherical shapesand are of corresponding size such that they seat and roll firmly in therace, contacting opposite side walls of the substantially V shaped racesurface 32 b, as shown. In FIG. 4C, the cam 30 c has a race surface 32 cthat is substantially tapered on one side and the rollers 80 c on thefingers 44 have a corresponding taper and size such that they seat androll firmly in the substantially tapered race 32 c, as shown. In FIG.4D, the cam 30 d has a race surface 32 d that comprises an elongateraised area (e.g., a rail, hump or bead) and the rollers 80 d havecorresponding grooves or indentations formed on their surfaces such thatthey seat and roll firmly on the race surface 32 d, as shown. In FIG.4E, the cam 30 e has a race surface 32 e that is substantially flat andthe fingers are maintained in positions such that they ride on the racesurface 32 e, as shown.

Operation of an individual fingers 44 of the pump device 10 may be moreclearly understood with reference to FIGS. 6A and 6B. FIG. 6A shows afinger 44 of the device 10, aligned substantially parallel to the axisof rotation of cam 30 (the axis of rotation being represented by dashedline AR in FIG. 6A). Wall portions 12 a and 12 b of the housing 12maintain positioning of the finger 44 over the cam surface 32 of suchthat the roller 50 of the finger 44 is seated within the concave camrace. The retraction spring 114 of the finger 44 extends through theaperture 126 of the housing 12 and may rest against aperture surface 126a. As shown, the distal end of the occlusion valve element 92 is incontact with, but causing no substantially compression of, the fluidfilled tubing 50. The tubing 50 is being held in place against theplaten surface 22 by means rib 63.

FIG. 6B shows the action of the finger 44 as it reciprocates toward theplaten surface 22 as a cam lobe L passes beneath roller 80 causingocclusion valve element 92 to compress tubing 50 against the platensurface 22 and occluding fluid flow therethrough. The occlusion valvesprings 96 functions to bias the occlusion valve element 92 to thisextended position as restrained by the guide pins 102 through theapertures 104.

As shown in FIGS. 6A and 6B, the race of cam surface 32 is defined by aconcavely curved transverse cross-section sized so that the roller 50can be freely seated therein. Preferably, the cross section of the camrace has a radius that is somewhat larger than a radius of the roller50, in order that the roller 50 contacts the cam surface 32 at a verysmall region of contact, theoretically, a point of contact. In otherembodiments, the cam surface includes a substantially V-notchcross-sectional race, such that each of the rollers contacts the camsurface at two substantially opposing “points”. Other configurations,such as a tapered cross sectional race, may alternatively be provided.

FIG. 7 shows an alternative peristaltic pump device 210 of the inventionwith an integral platen and cassette assembly 216. This device 210 issubstantially the same as device 10, with a primary difference beingthat device 210 includes no hinged door, latch or stop.

FIG. 8 show another embodiment of a rotary axial peristaltic pump device310 of the present invention with cassette tubing carrier structure 318incorporated into a hinged door 328. For example, in this embodiment, aplanar platen surface 330 and ribs or rib members 332 are incorporatedinto the door 328 as shown. In the same manner as described above withrespect to device 10, the door 328 pivots between open and closedpositions.

Optionally, as shown in FIGS. 1, 9A and 9B, pressure detection devices132, 133 may be included in the device 10, one just prior to the firstpump finger (inlet side) and the other following the last pump finger(outlet side). Alternatively or additionally, an apparatus for detectingthe pressure in the tubing may be provided. The tubing 50 is partiallycompressed by the pressure detection device 132, 133 which exerts areactive force against a preloaded strain gauge beam 133 having one endattached to the housing. Thus, the amount of deflection of the straingage beam 133 varies directly with the amount of pressure within thetubing 50 at the location of that pressure detection device 132, 133.Any conventional strain gauge transducer may be used. More specifically,the strain gauge beam 133 operates in the following manner. As thepressure in the tubing 50 increases or decreases, the tubing 50 swellsor contracts respectively against the fixed planar platen so as to causethe pressure detecting device 132, 133 to exert a different pressureagainst the strain gauge beam 133 and thereby change the strain gaugebeam deflection. As is well established in the art, the electric signalmeasured from a strain gauge is proportional to the amount of deflectionthe strain gauge beam experiences. Moreover, calibrating the electricsignal from the strain gauge allows a system to determine the amount ofpressure in the tubing for the purpose of pressure reading and occlusiondetection.

Referring to FIGS. 2 and 9B, as pumping occurs, fluid is drawn into thepump tubing 50 from the inlet side. If the inflow of fluid into the pumptubing 50 becomes obstructed, for example if an inlet or supply tube iskinked, or if the source of fluid become depleted, a decrease inpressure in the tubing 50 will occur causing the tubing 50 to collapseand lessen its force against the pressure detection device 132 in theinlet side, thereby causing the stain gauge beam 133 associated withthat pressure detection device 132 to deflect towards the tubing 50 asseen in FIG. 9B. If the amount of deflection towards the tubing 50exceeds a predetermined amount, a controller, computer or processorassociated with the pumping device 10 may provide an inlet occlusionalarm or signal and/or may invoke some desired remedial measure such asautomatic shut down of the pumping device 10. On the other hand, as seenin FIGS. 2 and 9A, as pumping occurs, fluid is pushed out of the outletend of the pump tubing 50. If the outflow of fluid from tubing 50becomes obstructed, for example if an outlet tube is blocked or pinchedoff outside of the pump, an increase in pressure in the pump tubing 50will occur, thereby causing the tubing 50 to swell. Such swelling of thetubing 50 causes the pressure detection device 134 at the outlet end ofthe pump device 10 to cause the strain gage beam 133 associated withthat pressure detection device 134 to deflect away from the tubing 50 asseen in FIG. 9A. If the amount of deflection away from the tubing 50exceeds a predetermined amount, a controller, computer or processorassociated with the pumping device 10 may provide an outlet occlusionalarm or signal and/or may invoke some desired remedial measure such asautomatic shut down of the pumping device 10.

It is to be appreciated that the invention has been described hereabovewith reference to certain examples or embodiments of the invention butthat various additions, deletions, alterations and modifications may bemade to those examples and embodiments without departing from theintended spirit and scope of the invention. For example, any element orattribute of one embodiment or example may be incorporated into or usedwith another embodiment or example, unless to do so would render theembodiment or example unsuitable for its intended use. Also, where thesteps of a method or process are described, listed or claimed in aparticular order, such steps may be performed in any other order unlessto do so would render the embodiment or example un-novel, obvious to aperson of ordinary skill in the relevant art or unsuitable for itsintended use. All reasonable additions, deletions, modifications andalterations are to be considered equivalents of the described examplesand embodiments and are to be included within the scope of the followingclaims.

1-51. (canceled)
 52. A tubing cassette device that is useable inconjunction with a peristaltic pump, said tubing cassette devicecomprising: a substantially rigid structure; a plurality tube receivingmembers sized to receive and hold a tube within or adjacent to saidstructure; a tube that is received in and held by said tube receivingmembers; and at least one alignment surface that registers with at leastone corresponding surface on the pumping device to cause the tubingcassette to be held in a desired alignment within the pumping device.53. A tubing cassette device according to claim 52 wherein thesubstantially rigid structure comprises a frame and the tube receivingmembers comprise a plurality of tube-holding members that extendtransversely across the frame.
 54. A tubing cassette device according toclaim 52 further comprising a platen disposed adjacent to the tube suchthat the tube may be compressed against the platen.
 55. A tubingcassette device according to claim 54 wherein the platen is attached tothe frame.
 56. A tubing cassette device according to claim 52 whereinthe tubing cassette device incorporates an identifying feature that isidentifiable by the pumping device.
 57. The tubing cassette deviceaccording to claim 53 wherein the tube holding members protrude beyondthe frame and register against corresponding surfaces in the pumpingdevice to ensure desired alignment of the tubing cassette device in thepumping device. 58-80. (canceled)